Detailed Jaggery Plant Project Report
for 150 kw steam turbine for financial purpose
Project estimate cost 2 cr about 1.33 lakh per kw the cost as per quotation attached by standard boiler and steam turbine supplier .The project cost break upis given as under:
|1||Land ,site development and water storage||nil|
|2||Erection of boiler and turbine||3,00,000|
|3||Pre operation expenses||1,00,000|
|4||Working capital for loan (25%)||25,00,000|
|5||Bank finance (75%)||1,00,00,000|
|6||Ms Chimney insulation water softener pipe line insulation boiler inspector fee ,Ms structure||20,00,000|
|7||Interest on total value next 39 month (–)|
|8||Operation and maintenance charge per year without manpower||5,00,000|
Electricity charge for one one unit say Rs 12 per unit. Maximum load 140 kw per day we generate electricity =24×140=3360×12=40,320, per month = Rs 12, 09,600 .(Fuel cost, water cost, operation and maintenance cost is not included)( Electricity require for started up total cost 6%)
Based on expected delivery on main plant and plant equipment ,project implantation period consider as 6 month with boiler and turbine delivery and Ms chimney erection and boiler erection civil foundation and chimney foundation (Civil work ).
The item of cost forming a part of fixed charge component is:
- Operation and maintenance charge .Manpower cost
- Interest on loan become during the year.
- Interest on working capital.
- Depreciation /repayment.
- Income tax
- Annual cost of fuel.
- Annual cost of water.
- Annual cost of consumable and manpower cost.
Assumption considered in financial Projects.
- Cost of fuel receive at site = —-
- Cost of diesel =—
- Interest rate on debt =—
- Depreciation (5.28 %(!5 year life)
- Operation and maintenance per year = 5,00,000.
- Gross calorific value of diesel =
- Repayment of loan maximum 36 month
- Auxiliary power consumption 6%
What is boiler:
A closed vessel which generate s steam by heating water .Boiler working on principle as heat exchanger with shell and tube .type of boiler horizontal, verticalinclined, fire tube, water tube
Advantage of super heater:
- Efficiency of turbine increased.
- Turbine blade erosion eliminates.
- Steam consumption of turbine reduces.
- Loss due to condensation in cylinder and steam pipe is reduced.